In collaboration with Alpine Supply Chain Solutions, a boutique supply chain consulting company, MONAT Global began operations in its new 150,000 square foot facility in Doral, Florida. The facility’s design, which was completed in part by Alpine Supply Chain Solutions, incorporates these details to modernize and streamline its distribution process:
- In-line scales to make sure the right quantities and products are picked in each order
- Auto print and apply stations to increase order processing speed and accuracy
- Auto carton erectors to eliminate the need for forming and taping cartons
- Pick-to-light system to improve picking productivity from 80 to 120 lines per hour
“When we made the decision to expand our distribution capabilities, we knew we needed to partner with experts that could see far beyond our immediate needs,” said Matt Warner, MONAT Senior Vice President and Chief Operations Officer. “We were looking for the most efficient method to achieve our year-over-year growth plans and leverage the skilled labor on-site without the need to increase our employee base. Stripping out manual processes was key. Alpine and Conveyor Solutions, Inc. (CSI), understood our customized needs and served as the creative architects behind a solution packed with clever storage solutions and automated technology allowing us to distribute more product efficiently.”